Non-invasive detection of hydraulic cylinder leakage using computer vision and time-frequency analysis

Abstract

This study presents a meticulous investigation facilitated by a bespoke high-pressure test rig. The rig stands as a cornerstone of the research endeavour, providing the capability to simulate diverse leakage scenarios under controlled conditions. With its capacity to replicate conditions akin to real-world hydraulic systems, including various levels of severity such as healthy operation, moderate leakage and severe leakage. The study delves into the intricate analysis of time-series discharge flow rate signals within this experimental framework. The study utilizes sophisticated signal processing techniques, particularly the Continuous Wavelet Transform (CWT), to observe frequency components and temporal occurrences. Despite prevalent challenges distinguishing between leakage severity levels, the CWT-based analysis provides crucial insights into the dominant low frequencies (2.3–3.3 hz) characterising all leakage conditions. An advanced computer vision-based methodology is devised to address the complexities inherent in leakage differentiation, integrating cutting-edge models such as You Only Look Once (YOLO-V7) and You Only Look Once-Neural Architecture Search (YOLO-NAS). These models are meticulously trained using annotated CWT images of flow rates corresponding to different leakage conditions. Notably, the superiority of YOLO-NAS in terms of both speed and accuracy underscores its efficacy in automated leakage detection. In summary, this comprehensive approach, underpinned by the innovative hydraulic test rig and advanced signal processing coupled with state-of-the-art computer vision techniques, presents a significant advancement in the realm of internal leakage detection in hydraulic systems. © 2024 Informa UK Limited, trading as Taylor & Francis Group.